Ever-Power gravity roller conveyor
Tel: 0086-571-88220652/53 fax: 0086-571-88220651 E-Mail: hzpt@hzpt.com
The
characteristic of the roller conveyors lies I the variety of the
combination of components like roller,shafts,bearings,framework and the
supporting frame to meet the all kinds of applying requirements.The way
of combination depends on the peculiarity of the goods,the installation
environment and the cost of the equipment.The peculiarity of the goods
can influence the stability of the transportation,so generally
speaking,at least three rollers are needed to touch the goods. |
(a) under Hard article- need 3 rollers
(b) less than 3 rollers - the line will not be stable
(c) Soft article
need at least 4 rollers
(1) use
scope:
The use scope of the gravity roller conveyors is wider than that of the wheel ones(3-2). Generally speaking, the loading of plastic basket,container and barrel like goods which are not suitable for transporting by wheel conveyors is suitable for that of the roller conveyors. Though some of the frameworks and the rollers of the modules are made from aluminum to reduce weight, still it is heavier than roller conveyors. As a result it is not suitable for occasions where moving and separating & installation always happen. In the
application of the gravity roller conveyor, using open or steel
overshadowing cover can avoid the increase of the friction of the
bearing. Although the applying temperature of the bearing can reach as
high as 170℃, the using temperature of the bearing of
the steel overshadowing type can’t extend 100℃ for the cover
might deforms.Beyond the extent of 0℃~65℃,special
lubrication solutions should be considered.In occasion of the
comparatively high temperature,the interval between different loadings
should be enlarged and the loadings should move quickly in order to
reduce the heat absorbed by rollers.As a result it is better to install
a radiator. The loading
capacity of the roller depends on the loading capacity of the bearing
and the width of the roller.Basic bearing capacity depends on experience
formula and experiment testing.The conveyors of comparatively narrow
width is used as basis. With the increase of the width,the deformation
of the shaft results in the decreasing of the loading capacity.The
loading capacity of gravity roller conveyor is greatly related to its
components.Most manufacturers will provide a list of the loading
capacity of the conveyors according to the ways how the roller,
framework and supporting frame are combined together. |
Form 3-2 The application of gravity conveyor
输送物品 |
建议型式 |
说
明 |
倾斜角度(度) |
布袋 |
滚轮 |
间距较密 |
5~20 |
薄纸箱 |
滚轮 |
15-20轮/呎,18吋宽 |
5~15 |
硬纸箱 |
滚轮或滚筒 |
16-18轮/呎,18 吋宽 |
2~12 |
木箱 |
滚轮或滚筒 |
10轮/呎,12 吋宽 |
2~8 |
(2)Design:
(a) Roller design pattern
Roller is designed according to the environment and the requirement of the loading and it has three types, say, the open type ,the overshadowing type and the oil type. The open type is used in indoor occasions, the overshadowing one in outdoors or occasions with dust high in the air and the third type is suitable for occasions with comparatively heavy loading and being inconvenient to lubricate. |
(b)Roller assembling and installation
According to the processing shapes, roller can be divided into straight press fit, curled and swaged(see 3-9). The assembling and installation of the roller in framework rail can be higher or lower than the framework which is completely depends on the requirements. For example, if the roller is lower than the framework rail, the framework rail can be used as rail, but if the comparatively wide loading is used, the loading can’t be used because of intervention between the loading and the framework. If the roller is higher than the framework, a safety rack is installed. It has much flexibility in application. |
(3) Frame:
The most common framework patterns are dent steel pattern, L steel pattern and the formed flat pattern. According to the ways the steel is formed, it can e divided into Formed and Structural(3-10). The weight of the steel of formed is a bit heavy and has better intensity and is suitable for heavy loading. The two sides of the conveyor always fixed with the same profiled bar either by weld or bolt. However , as for the application for specific-purpose, the framework of the two sides is of different patterns. |
(4) Function model or rollers:
(a) As 3-11 shows, it is equipped with many rollers and comparatively good in transportation and loading capacity and in finding ways to find traces. Besides, this structure also has fish-bone patterns which can make the loading move up and down in the conveyors for it always points at the center. It is most suitable to be installed in front of the sealed box rightly. (b) divergence conjunction module:As 3-13a shows, divergence conjunction module can be connected to turning and direct transporting modules. (c) confluence module:As 3-13a,b shows, it contains turning confluence and direct transporting confluence. (d) skewed roller section :As 3-14 shows, skewed roller section can move the loading to one side so as to scan, sort and accumulate the bar code. Usually it is installed in the bar code reading machines and the power push rod. (e) other applying module:Overhead module hung on the ceiling, see 3-15. Two-layer module,see 3-16. The above two patterns is used for light and medium loadings. |
swerved model
straight model
combination or seperate model
P 3-14 skewed
module
P 3-15 overhead
module
P 3-16 two-layer module
Gravity wheel conveyors Gravity ball conveyors
Friend Links:marine gearbox Helical Gear locking assembly qd bush gear reducer tractor starter door operators electric gate openers humate fertilizers organic humates